- A cooking kettle with an agitator and inline high-shear homogenizer is a versatile piece of equipment used in various industries for cooking, mixing, and homogenizing different types of liquid and semi-liquid products.
- The tank with agitator provides initial mixing, ensuring uniform distribution of components within the liquid.
- The inline homogenizer further enhances homogeneity by reducing particle size and promoting finer emulsions or dispersions.
- The combination of agitation and high shear homogenization results in a more consistent and higher quality end product with reduced variations in particle size and distribution.
COMPONENTS AND FEATURES:
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Cooking Kettle:
Typically made of stainless steel for durability and ease of cleaning.
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Heating System:
Equipped with a heating system, such as either a steam jacket or electric heating elements, for cooking and heating the product.
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Agitator:
Mechanical agitator (e.g., anchor, paddle, or propeller) for stirring and maintaining product uniformity during the cooking process.
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Variable Speed:
Often has variable speed controls to adjust agitation intensity based on the viscosity and characteristics of the product.
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Inline High Shear Homogenizer:
Consists of a rotor-stator assembly for high shear forces, promoting emulsification, dispersion, and particle size reduction.
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Temperature Control:
Integrated sensors for precise temperature control during the cooking and homogenization processes.
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Control System:
PLC (Programmable Logic Controller): Controls and monitors various parameters, allowing for automation and precise control over the cooking and homogenization processes.
Provides a user-friendly interface for operators to monitor and adjust process parameters.
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Material Compatibility:
All components in contact with the product are made from materials compatible with the ingredients being processed.
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Safety Features:
Integrated safety features for immediate halting of operations in case of emergencies.
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Cleanability and Hygiene:
Features designed for easy cleaning and maintenance, such as CIP (Clean-in-Place) systems.
APPLICATIONS:
Food Industry:
- Cooking and homogenizing sauces, soups, dressings, and condiments.
- Preparing food products with a smooth and consistent texture.
Cosmetics and Personal Care:
- Manufacturing creams, lotions, and emulsions in the cosmetic industry.
- Homogenizing and mixing ingredients for personal care products.
Pharmaceuticals:
- Processing pharmaceutical formulations, especially creams and ointments.
- Homogenizing active pharmaceutical ingredients (APIs) into liquid formulations.
Chemical Industry:
- Mixing and homogenizing various chemical products.
- Producing emulsions and dispersions in the chemical industry.
Dairy Industry:
- Cooking and homogenizing dairy products such as cream and yogurt.
- Preparing ingredients for cheese production.
Beverage Industry:
- Cooking and homogenizing beverage formulations.
- Preparing emulsified products in the beverage industry.
The combination of a cooking kettle with an agitator and an inline high shear homogenizer allows for efficient and precise processing in various industries, ensuring product consistency and quality.
